Reduction of average time for conversion from 45 minutes to 15 minutes, improving operational availability of machines by 30%
Implementing 5S
Project for improvement of material and resources flow
Identification of problem sources that reduce the efficiency of machines and implementation of corrective measures
Automotive industry:
Optimizing the number of employees working on the production line by 17%
Supporting the greenfield project in the commissioning of the new production line
Cosmetics industry:
Managing a project for the construction of a warehouse (all of the project stages: concept, selection of contractors, managing realization, commissioning).
Constructing CIP station, in the scope of the concept, selection of contractors, commissioning – reduction of water usage by 35% and improving the microbiological safety of the installation.
Extending pipeline systems for distribution of product to packing machines in the scope of developing the concept, selection of suppliers and commissioning – improving the elasticity of area by 25%.
Implementing Computerized Maintenance Management Systems (CMMS).
Implementing 5S.
Reducing the cost of spare parts and external maintenance by 30%.
Replacing the structure from Breakdown Maintenance to Preventive Maintenance.
Food industry:
Implementing KAIZEN system – on the stage of effects evaluation, of 1200 reported improvement ideas, 960 of them were implemented.
Implementing a TPM system that has a significant influence on achieving positive financial results by the factory for the next three years.
Reducing production waste by 25%.
Optimization of man hours – reduction to 36%.
Improving Overall Equipment Effectiveness (OEE) in the production line by 20%.
Projects
Realized projects:
Design and management of construction of line for production of crisps, in full scope, from preparing potatoes to the packaging of final product
Design and management of construction of line for production of crisps made of pellets
Design of production line used to produce crisps made from potato starch
Design and supervision of extending works of CIP installation
Supervision over the realization of installation used to transport loose materials
Design and supervision over the realization of pipelines adjusted to perform cleaning activities - pigging system